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Heavy-Duty Selective Wave Soldering Machine Automotive Electronics
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The machine integrates flux spraying and welding; welding is achieved by fixing the PCB and moving the solder joints;
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The maximum supported PCB size is 330*250mm; it occupies a small area and has low energy consumption;
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Manually place and remove PCB boards, especially suitable for welding heavy PCBAs and PCBAs with wires;
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The size can be customized according to customer needs;
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It has the advantages of welding technology such as selective wave soldering;
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High welding yield and throughput; low operating cost, low tooling cost, flexible process, and strong versatility;
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Product Overview
The Heavy-Duty Selective Wave Soldering Machine GS-250C is an independently developed, professional-grade offline selective wave soldering system, specifically engineered for soldering heavy PCB assemblies and wired PCBA products. This robust, high-precision equipment integrates full flux spraying and soldering processes, with an innovative fixed PCB and movable solder joint design that eliminates displacement and wire entanglement risks for heavy, complex PCBAs. Supporting PCB sizes from 60×40mm up to 330×250mm and a maximum PCB weight of 10kg, this offline selective wave soldering machine for heavy PCB delivers exceptional versatility, with customizable dimensions to match unique production needs. It boasts the core advantages of selective wave soldering technology, including high soldering yield, low operating costs, flexible process configuration, and strong versatility, making it the preferred soldering solution for automotive electronics manufacturers and industrial production enterprises with high-reliability requirements.
Product Advantages
High-Precision Selective Flux Spray System
This high-precision selective soldering machine features an advanced selective sprayer that saves at least 90% of flux consumption compared to traditional spray systems. With a minimum spray width of just 2mm, it drastically reduces ion contamination on PCBA surfaces, eliminating the need for post-soldering cleaning and cutting additional process costs. The spray nozzle moves along the XYZ axis via dual-axis servo motor control, delivering 0.05mm movement precision, with a minimum spray time of 0.2 seconds per solder dot for unmatched accuracy and efficiency.
Intelligent, Reliable Soldering Module
Unlike standard soldering equipment, the GS-250C fixes the PCB in place, with all spraying and soldering operations completed via a programmable XYZ axis platform. This design ensures maximum stability for heavy and wired PCBAs, with no risk of wire tangling or component displacement during soldering. The system features online nitrogen heating for the solder pot, ensuring optimal nozzle wetting and minimal solder dross production, with integrated cameras for real-time online monitoring of wave peak height and solder pot position, eliminating soldering defects before they occur.
User-Friendly Software with Full Traceability
All functions of this automotive electronics soldering equipment are controlled via an industrial PC, with all production parameters – including movement path, soldering temperature, flux type, solder type, and nitrogen temperature – set directly on the interface and saved to dedicated PCB menus for full traceability. Programming is simple and intuitive: operators can program by drawing lines directly on a reference image of the PCB, optimizing parameters for each individual solder joint, including Z-axis soldering height, wave peak height, soldering travel speed, and tin shrinking speed and time. The system can simulate required soldering time after path editing, and all production data can be exported as an Excel file for quality management and production optimization.
Product Applications
The GS-250C heavy-duty selective wave soldering machine is widely used across military electronics, aerospace, medical equipment, new energy, automotive electronics, communication equipment, home appliance manufacturing, digital product production, and stage lighting industries. It is specifically optimized for heavy PCBAs, wired PCB assemblies, and high-reliability applications, making it the ideal choice for automotive electronics manufacturers, aerospace component suppliers, industrial control device producers, and other enterprises with strict soldering quality requirements.
PCBA Field
Electronic Components
Industrial Control
Aerospace
Home Appliances
Military Electronics
Marine Electronics
Automotive Electronics
Communication Equipment
Stage Lighting
New Energy
Medical Devices
Product Operate Guide
This easy-operate heavy-duty soldering machine offers multiple soldering modes via computer programming, allowing operators to configure unique parameters for each solder joint to achieve precise control over soldering height, temperature, and travel speed. The magnetic nozzle unit enables quick, tool-free replacement of nozzles in different sizes, with optional custom multi-head nozzles available for specialized applications. No advanced professional expertise is required for basic operation, and our after-sales team provides 24-hour online one-to-one training to ensure your team can fully leverage all machine functions.
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