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Offline One-piece Hooded Selective Wave Soldering Machine Preheating
The Offline One-piece Hooded Selective Wave Soldering Machine Preheating is a cutting-edge solution designed for precision electronics manufacturing, offering a seamless combination of advanced technology and user-friendly operation. This standalone system is engineered to deliver high-quality soldering results for printed circuit boards (PCBs) with complex layouts, hybrid components, and tight thermal constraints. With its integrated hooded design, it minimizes heat loss and ensures a controlled environment, making it ideal for small to medium-scale production lines, prototyping, and applications requiring strict quality control.
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Product Overview
Key specifications include a compact footprint (1350L×940W×1540H mm) and a weight of approximately 280KG, ensuring easy installation and space efficiency. The machine supports PCBs up to 330×250 mm in size, with top component heights of up to 180 mm and bottom components up to 30 mm, accommodating a wide range of board configurations. Its 380V power supply and 10KW total power consumption make it suitable for global industrial use, while the infrared preheating system (3KW) ensures uniform temperature distribution to reduce thermal stress on sensitive components.
Features
Precision Selective Soldering System
The machine employs a XYZ-axis servo motor-driven movement system with linear rails, achieving soldering precision of ±0.1 mm. This allows for targeted soldering of specific through-hole or SMT components, minimizing solder waste and reducing rework rates. The PID+SSR temperature control maintains solder temperature within ±2°C up to 400°C, ensuring consistent joint quality even for lead-free soldering.
Advanced Selective Spray Fluxing
The selective spray system applies flux with 0.05 mm movement precision, using a programmable XYZ-axis mechanism to target only required areas. With a spray flux volume of 2L and adjustable cycle times (0.2–15 seconds per soldered dot), it optimizes flux consumption while ensuring thorough coverage for reliable solder adhesion.
Efficient Infrared Preheating
The bottom-mounted infrared preheater (3KW) provides uniform preheating to stabilize PCB temperatures before soldering, reducing thermal shock and improving wetting efficiency. This feature is critical for high-density PCBs and heat-sensitive components, as highlighted in industry applications.
Nitrogen Protection System
Optional N2 protection covers the nozzle and solder pot, significantly reducing oxidation and improving solder joint integrity. Under nitrogen, solder dross generation is minimized to 0.01 Kg/8H, compared to 0.2 Kg/8H without protection. This is particularly beneficial for lead-free soldering and applications requiring long-term reliability, such as automotive electronics.
Ergonomic Design & Safety
The hooded enclosure enhances operator safety by containing fumes and heat, while the exhaust system (5 m³/h) ensures a clean work environment. The 900±20 mm operating height and intuitive interface simplify operation, reducing training time and errors.
Applications
1. Automotive Electronics
Ideal for soldering sensors, control modules, and power systems in vehicles, where precision and reliability are critical. The nitrogen protection system and high-temperature stability meet the stringent requirements of automotive applications.
2. Consumer Electronics
Suited for assembling smartphones, laptops, and wearables with compact PCBs and mixed-component layouts. The selective soldering feature prevents damage to adjacent components during rework.
3. Industrial Equipment
Supports the production of robotics, automation systems, and machinery by ensuring durable solder joints for high-vibration environments. The XYZ-axis precision handles complex through-hole and SMT assemblies.
4. Medical Devices
Complies with strict quality standards for life-critical devices like diagnostic tools and monitors. The infrared preheating system minimizes thermal stress on delicate components.
5. Aerospace & Defense
Meets the demand for flawless soldering in avionics and navigation systems. The nitrogen protection system ensures long-term performance in extreme conditions.
PCBA Field
Electronic Components
Industrial Control
Aerospace
Home Appliances
Military Electronics
Marine Electronics
Automotive Electronics
Product Overview
Key specifications include a compact footprint (1350L×940W×1540H mm) and a weight of approximately 280KG, ensuring easy installation and space efficiency. The machine supports PCBs up to 330×250 mm in size, with top component heights of up to 180 mm and bottom components up to 30 mm, accommodating a wide range of board configurations. Its 380V power supply and 10KW total power consumption make it suitable for global industrial use, while the infrared preheating system (3KW) ensures uniform temperature distribution to reduce thermal stress on sensitive components.
Features
Precision Selective Soldering System
The machine employs a XYZ-axis servo motor-driven movement system with linear rails, achieving soldering precision of ±0.1 mm. This allows for targeted soldering of specific through-hole or SMT components, minimizing solder waste and reducing rework rates. The PID+SSR temperature control maintains solder temperature within ±2°C up to 400°C, ensuring consistent joint quality even for lead-free soldering.
Advanced Selective Spray Fluxing
The selective spray system applies flux with 0.05 mm movement precision, using a programmable XYZ-axis mechanism to target only required areas. With a spray flux volume of 2L and adjustable cycle times (0.2–15 seconds per soldered dot), it optimizes flux consumption while ensuring thorough coverage for reliable solder adhesion.
Efficient Infrared Preheating
The bottom-mounted infrared preheater (3KW) provides uniform preheating to stabilize PCB temperatures before soldering, reducing thermal shock and improving wetting efficiency. This feature is critical for high-density PCBs and heat-sensitive components, as highlighted in industry applications.
Nitrogen Protection System
Optional N2 protection covers the nozzle and solder pot, significantly reducing oxidation and improving solder joint integrity. Under nitrogen, solder dross generation is minimized to 0.01 Kg/8H, compared to 0.2 Kg/8H without protection. This is particularly beneficial for lead-free soldering and applications requiring long-term reliability, such as automotive electronics.
Ergonomic Design & Safety
The hooded enclosure enhances operator safety by containing fumes and heat, while the exhaust system (5 m³/h) ensures a clean work environment. The 900±20 mm operating height and intuitive interface simplify operation, reducing training time and errors.
Applications
1. Automotive Electronics
Ideal for soldering sensors, control modules, and power systems in vehicles, where precision and reliability are critical. The nitrogen protection system and high-temperature stability meet the stringent requirements of automotive applications.
2. Consumer Electronics
Suited for assembling smartphones, laptops, and wearables with compact PCBs and mixed-component layouts. The selective soldering feature prevents damage to adjacent components during rework.
3. Industrial Equipment
Supports the production of robotics, automation systems, and machinery by ensuring durable solder joints for high-vibration environments. The XYZ-axis precision handles complex through-hole and SMT assemblies.
4. Medical Devices
Complies with strict quality standards for life-critical devices like diagnostic tools and monitors. The infrared preheating system minimizes thermal stress on delicate components.
5. Aerospace & Defense
Meets the demand for flawless soldering in avionics and navigation systems. The nitrogen protection system ensures long-term performance in extreme conditions.
PCBA Field
Electronic Components
Industrial Control
Aerospace
Home Appliances
Military Electronics
Marine Electronics
Automotive Electronics
